Top 11 case studies of artificial intelligence in manufacturing

However, in recent months, we have witnessed a new phase of the AI revolution, where early adopters are already experiencing remarkable productivity gains. In this article, we will explore how these emerging technologies, like Open AI and large language models, are reshaping the manufacturing landscape. To handle this time-consuming and exhausting task, an AI-based bot was introduced to free up operators for more valuable and complex manufacturing-undertakings.

However, this term should not be confused with demand planning as the latter is a broader concept that includes demand forecasting, but doesn’t consist entirely of it. Foxconn, manufacturing electronic products for such giants as Apple, Nintendo, Nokia, Sony, and others, successfully adopted Google Cloud Visual Inspection AI for quality control in its factories. This machine learning program launched by Google in 2021 helps manufacturers inspect product defects, and, eventually, decrease costs of QA.

AI-Powered digital twin use cases

To better manage the distribution centers, the manufacturing companies are investing in AI-powered autonomous vehicles for logistic operations. USM’s supply-chain management solution for the manufacturing industry brings different divisions of an enterprise to a single platform. Thus, the best communication channel among teams will be established and help to improve overall business performance. One of the most trending AI use cases in manufacturing is predictive maintenance. Companies are using digital twins to keep a close eye on their precious machinery. They use it to monitor and receive crucial alerts about when it needs a check-up or maintenance.

ai use cases in manufacturing

Second, semiconductor companies should ensure that the entire organization follows standards and best-known methods (BKMs) when developing and scaling up use cases. Codifying and enforcing the use of BKMs across the organization can ensure that solutions are sustained and improved over time, allowing machine learning to gain maximum scale across sites. Companies can teach AI to navigate text-heavy structured and unstructured technical documents by feeding it important technical dictionaries, lookup tables, and other information. They can then build algorithms to help AI understand semantic relationships between different text. Next, a knowledge graph5A knowledge graph is a visual representation of a network of real-world entities and their relationship to one another.

Manufacturing AI Use Cases and Trends – An Executive Brief

There is no doubt that over 60% of manufacturing companies are using AI technology. AI in manufacturing cuts downtime and ensures high-quality end products. Moreover, manufacturing companies are applying AI-based analytics solutions to their information systems for improving work efficiency. Predictive maintenance of devices allows the manufacturer to cut device maintenance costs.

  • Medium-sized manufacturers with multiple locations should pick one as their center of excellence for an AI pilot.
  • Quality assurance is the maintenance of a desired level of quality in a service or product.
  • From production to delivery, everything can be monitored, organized, and analyzed using AI systematically.
  • This adept vision system identifies misaligned, missing, or incorrect components with minimal room for human error.

In some areas of manufacturing, there may be a lack of AI algorithms optimized for specific tasks or domains. Consider working with an experienced Work with an AI solution provider to focus on developing and applying algorithms that are both appropriate for your domain and modernized. In this article, we delve into the potential use cases and benefits of generative AI in manufacturing. No more manual data entry, and no need to spend time searching for mistakes. It’s all done automatically, which saves precious time and labor resources. Leverage a robust set of Gen AI use cases to identify potential initiatives that can accelerate value creation.

Product quality inspection

Notably, these companies have made significant investments in AI/ML talent, as well as the data infrastructure, technology, and other enablers, and have already fully scaled up their initial use cases. The other respondents—about 70 percent—are still in the pilot phase with AI/ML and their progress has stalled. In this blog we will focus on generative AI potential to create radical, new product designs, drive unprecedented levels of manufacturing productivity, and optimize supply chain applications.

ai use cases in manufacturing

This differentiates it from more traditional, subtractive manufacturing processes where a product or component is made by cutting away at a block of material. Compared to conventional demand forecasting techniques used by engineers in manufacturing facilities, AI-powered solutions produce more accurate findings. These solutions help organizations better control inventory levels, reducing the likelihood of cash-in-stock and out-of-stock situations.

Production planning and inventory management

This requires a growing interest in intelligent automation of IT operations, or AIOps, even in manufacturing. AIOps, as defined by Gartner, is an approach to automating IT operations that uses big data and machine learning. AIOps combines extensive data management with Automation, which is often the most useful. From large enterprises to many small and medium-sized enterprises, they are adopting various ideas to gain high added value based on AI solutions. More accurate demand forecasting and faster delivery routes, let’s analyze the importance based on the direction in which AI is being used in manufacturing. Through generative design, AI can explore a vast array of design possibilities based on set parameters and constraints, potentially leading to more innovative solutions and products.

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Manufacturing data’s prominence is fueled by AI and machine learning work well with it. Machines can more easily analyze the analytical data that is abundant in manufacturing. Hundreds of variables impact the production process, and while these are challenging for humans to examine, machine learning models can forecast the effects of individual variables in these challenging circumstances. The production line also incorporates AI-based quality assurance, remote equipment diagnosis, and maintenance solutions.

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This data helps optimize the peeling system, potentially saving over $1 million annually for the company in the United States alone. This AI-driven tool steers the production process in real-time, ensuring every component is assembled under optimal conditions. Additionally, it seamlessly integrates data generated during the tire-building process into the overall factory operations, pivotal in elevating the plant’s process capabilities. The outcome is high-precision manufacturing, with a remarkable 15% enhancement in uniformity compared to traditional methods. Airbus relies on AI across its operations, including manufacturing, quality checks, and the supply chain. Airbus demonstrates a high level of expertise in asset maintenance, in the manufacturing domain.

Several aspects of the business operation can significantly shorten turnaround times. AI-powered robots can operate on the production line around the clock and don’t get hungry or fatigued. This makes it possible AI in Manufacturing to increase production capacity, which is increasingly important to satisfy the demands of clients worldwide. The program would then investigate every scenario before presenting a list of the top options.

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Any production plant must implement shifts, using three human workers for each 24-hour period, to continue operating around the clock. Flex, a global electronics manufacturer, creates printed circuit boards (PCBs) that are pivotal in electronic devices. These need careful checking for quality, but traditional human inspection faced challenges as demand grew faster. Bridgestone’s AI in manufacturing case study showcases how AI can reshape manufacturing by fostering meticulous quality control and boosting performance standards. It has launched a groundbreaking tire-building and molding system, called “Examation”. It leverages AI in manufacturing to enhance tire quality, productivity, and consistency.

ai use cases in manufacturing